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Guide

7 Drywall Sanders of 2024 Revealed (Tried-and-Tested)

by Michelle Chan 28 Apr 2024 0 Comments

Are you searching for an ideal drywall sander to tackle your upcoming renovation project? Look no further! Here we've compiled a list of the drywall sanders on the market that offer superior performance, innovative features, and exceptional value for your money. Whether you're a professional contractor or a dedicated DIY enthusiast, these top-notch sanders will help you achieve smooth and flawless walls with ease. Let's dive in and discover the good choice drywall sanders in 2024.

best drywall sander

What to Consider Before Buying a Drywall Sander

Before purchasing a drywall sander, consider the following factors to ensure it meets your specific requirements.

Motor Power and Efficiency

The motor power of a drywall sander plays a crucial role in its performance. Look for a sander with adequate motor power, typically measured in amps. For efficient sanding, consider a drywall sander with a motor power of at least 5 amps. This ensures efficient sanding, especially for tougher surfaces.

Dust Collection System

Dust control is vital during drywall sanding to maintain a clean work environment and prevent the inhalation of harmful particles. Opt for a drywall sander with an effective dust collection system, aiming for a rate of at least 90% or higher.

Variable Speed

Having the ability to adjust the speed of your drywall sander is beneficial for different sanding tasks. Lower speeds are suitable for delicate or detailed work, while higher speeds are ideal for removing material quickly. Choose models that offer a wide speed range, typically ranging from 500 to 1800 RPM, providing versatility for various sanding applications.

Weight

Consider the weight of the drywall sander, especially if you anticipate working on large projects. A lighter sander will reduce strain on your arms, shoulders, and back. The ideal weight for a drywall sander is around 7 to 9 pounds. However, individual strength and preferences can vary. While a 10 to 20 pound sander may be considered too heavy for most users, it could still be manageable for those with higher strength or specific requirements.

Cost

Drywall sanders come in a range of prices, from budget-friendly options for occasional DIY use to more expensive professional-grade models. Set a budget based on your needs and the frequency of use. Remember to balance cost with quality and durability.

Durability

Investing in a durable drywall sander ensures long-lasting performance and cost-effectiveness. Select models constructed from high-quality materials and structures. Additionally, opt for models that come with a warranty of at least 1 to 2 years to safeguard against manufacturing defects.

Power Source

Drywall sanders can be powered by various sources, such as corded electricity or cordless batteries. Each option has its advantages and limitations. Corded electric sanders provide continuous power, ensuring uninterrupted operation, while cordless sanders offer greater portability and freedom of movement. Consider your specific needs and preferences when choosing the power source for your drywall sander.

The Best 7 Dryall Sanders 2024

1. Bravex Electric Drywall Sander - Best Overall for Dust-free Sanding

Bravex is a newcomer in the drywall sander industry. However, Bravex dust-free electric drywall sander sets itself apart from others with its unique patented dust-proof structure. This innovative feature enables 99% dust automatic absorption, ensuring a cleaner work environment. In addition, it also prevents dust accumulation and internal component blockage, resulting in a longer lifespan that exceeds 2000 hours (FFU tested for more than 500 hours). Compared with other drywall sanders that can only work for 200 to 300 hours (with FFU tests lasting between 50-80 hours), Bravex is clearly a superior investment.

Not only does the Bravex sander excel in dust control, but it also boasts other impressive features. Equipped with an 800W motor, it delivers powerful sanding performance and maintains a smooth operation throughout the task. Additionally, the detachable 360° rotating sanding disk allows for easy access to even the most challenging angles and corners. And equipped with six adjustable speeds, ranging from 500 to 1800 RPM, this sander caters to various sanding needs and surface requirements.

If you're a professional seeking top-notch performance and reliable results, this Bravex drywall sander is the ultimate companion for your projects.

Type: Electric Drywall Vacuum Sander

Pros:

  • Unique patented dust-proof structure ensures excellent dust control (with 99% dust removed).
  • Much longer lifespan - more than 2000 hours.
  • 800W motor delivers strong and powerful sanding performance.
  • 360° rotating sanding disk.
  • Six adjustable speed.

Cons:

  • A bit more weight than others.

Bravex drywall sander - the best dust-free drywall sander

2. Makita XLS01 18V Drywall Sander Kit - Top Pick of Cordless Drywall Sander

Makita XLS01 cordless drywall sander, launched in 2019, is the world’s first cordless drywall sander. With a single charge of an 18 Volt 5.0Ah battery, you can enjoy up to 35 minutes of uninterrupted sanding and comparatively faster charging time. Its brushless motor eliminates carbon brushes, making it run cooler and quieter for a longer lifespan.

The variable speed control dial (1000-1800 RPM) lets you adjust the sanding speed according to your specific application. Moreover, it's equipped with an adjustable extension pipe that collapses for sanding in tight spaces and extends up to 16-1/2 inch to reach high walls and ceilings. Plus, featuring a removable dust brush, easy glide roller wheels, and a flexible head swivel, Makita effortlessly maneuvers across various wall orientations and achieves a flawless finish in tight areas.

Despite its exceptional features and performance, it's worth noting that the Makita drywall sander Kit is priced at $779. If your budget allows, this is a fantastic choice for top-notch performance. However, if you're working with a tighter budget, there are some other alternative options available that can still meet your sanding needs.

Type: Cordless Drywall Sander

Pros:

  • Direct-drive brushless motor makes it run cooler with fewer maintenance.
  • Variable-speed.
  • Adjustable extension pipe.
  • Fast battery charging time.

Cons:

  • Too expensive.
  • Dust extraction capability should be improved.
  • Limited running time compared with electric drywall sanders.

Makita drywall sander

3. Dewalt 20V Max Drywall Sander Kit - Runner Up of Cordless Drywall Sander

Equipped with a 20V Max brushless motor, the DeWalt Cordless Drywall Sander delivers impressive performance, propelling its 9-inch head at speeds ranging from 700 to 1,200 rpm. This means you can tackle even the toughest sanding tasks with ease, achieving smooth and flawless surfaces.

While the cordless design provides freedom of movement, it's important to note that the runtime is only around 30 minutes. To ensure uninterrupted sanding, having a spare battery on hand becomes a necessity.

For those concerned about a clean and dust-free working environment, the DeWalt cordless drywall sander offers automatic dust absorption when paired with a compatible DeWalt dust extractor. However, it's worth noting that using shop vacuums from other manufacturers may not be practical due to the specialized coupling system.

Type: Cordless Drywall Sander

Pros:

  • Improved durability with a brushless motor.
  • Variable-speed.
  • Cordless design allows for freedom of movement and sanding in locations without electricity.

Cons:

  • Too expensive.
  • Limited run time (30 minutes).
  • Only works with compatible DeWalt dust extractor. Other shop vacuums are not supported.

Dewalt drywall sander

4. Festool PLANEX LHS 2 225 EQI-Plus

Festool Planex drywall sander is a new generation that revolutionizes drywall construction. Packed with innovative features such as LED light and random orbit movement, this remarkable tool is set to change the game. Acting as a built-in raking light, it reveals any unevenness during the sanding process. And the random orbit sanding motion takes surface quality to new heights.

Another important and distinguished feature is the adjustable suction power, which means the tool would hold it own weight against the wall and ceiling, thus it greatly relieves the load on your arms and back. Also, it could be connected to the Festool CT 36 AutoClean dust extractor, which could minimize the dust while sanding. It’s truly a great tool that makes sanding drywall simpler.

Type: Electric Drywall Sander

Pros:

  • Adjustable suction power that minimizes effort.
  • Random orbit motion for perfect surfaces.
  • Variable working length. Up to 2 extensions can be added.
  • Robust brushless EC motor.

Cons:

  • Too Expensive. ($1395 for the drywall sander tool and $985 for the dust extractor)

Festool Planex drywall sander

5. BLACK+DECKER Orbit Sander - Best Orbital Sander for Drywall

The BLACK+DECKER orbit handheld sander is an outstanding choice for small home projects and excels at sanding corners. If you prefer using an orbital sander, I highly recommend considering this model by Black & Decker. It offers excellent value for its price range and delivers outstanding performance. One notable feature is the impressive speed, boasting 16,000 orbits per minute (OBM). Despite its 2 Amp motor, you'll be amazed by the smoothness it achieves while sanding drywall.

Another standout aspect of this model is its user-friendly design, enabling effortless one-handed operation. It provides a comfortable grip, and being one of the lightest sanders available, it won't leave you feeling fatigued. Additionally, the dust collection bag is exceptional, employing three layer filtration to efficiently capture a significant amount of dust.

Type: Electric Orbit handheld sander

Pros:

  • Easy one-handed use with excellent control.
  • High OBM for achieving a smooth finish.
  • Quick and hassle-free sanding paper changes.

Cons:

  • Relatively small sanding area, not suitable for large projects.
  • Doesn't sand evenly.

Black Decker sander

6. WEN 6369 Electric Drywall Sander

WEN is a well-known brand in the power tool industry, offering a range of affordable and value-for-money options, including their drywall sander. WEN 6369 drywall sander stands out for its impressively low price point. Despite its affordability, this sander doesn't compromise on functionality, making it a great budget-friendly choice. While its build quality is average, WEN does provide a 2-year warranty.

Powered by a 5-amp electric motor, this electric drywall sander strikes a balance between performance and power consumption. With its variable speed adjustment ranging from 600 to 1500 RPM, you can easily adapt to different projects and materials without straining the unit.

It's worth considering that the dust extraction performance could be further improved, or alternatively, a more powerful shop vacuum may be required.

Type: Electric drywall sander

Pros

  • Affordable price.
  • Decent sanding performance.
  • Variable speed.
  • Long reach for ceiling projects.

Cons:

  • Average build quality compared to higher-end options.
  • Dust extraction strength could be improved.
  • Warranty period is shorter than others.

Wen drywall sander

7. Hyde 09165 Drywall Hand Sander - Best Budget for Entry-level Renovation

Hyde 09165 drywall hand sander can be attached to any wet or dry vacuum for sanding without creating lots of dust. It’s a great choice for those who are looking for a hand sander, and also have their own vacuum that can be hooked up to the sander. The included 6-feet hose comes with a coupling adapter that can fit any wet/dry vacuum.

However, it's important to note the built-in vacuum control valve may not provide optimal suction control. This aspect should be taken into consideration before making a purchase decision.

This Hyde drywall hand sander serves as an entry-level sanding machine suitable for smaller renovation tasks. If you have very limited-scale projects to tackle, this hand sander can fulfill your needs.

Type: Manual Hand Sander

Pros:

  • Lightweight.
  • Low price.

Cons:

  • Not ideal for large projects.
  • Poor dust suction control design.
  • No warranty.

Hyde drywall sander

A Comparison Chart of the Best 7 Drywall Sanders

Brand Price Motor Weigth Variable speed Flexible head Power source Warranty
Bravex $239.97 6.5 Amps 12 pounds Yes (500-1800 RPM) Yes (360° rotating) Corded electric 3-year
Makita $779 5 Amps 10.7 pounds Yes (1000-1800 RPM) Yes Battery powered 3-year
DeWalt $699 20 Amps 8.59 pounds Yes (700-1200 RPM) Yes Battery powered 3-year
Festool $2380 2 Amps 11.02 pounds Yes (5000-8500 RPM) Yes Corded electric 3-year
BLACK+DECKER $32 2 Amps 1 pound No No Corded electric 2-year
Wen $130 5 Amps 9.2 pounds Yes (600-1500 RPM) Yes Corded electric 2-year
Hyde $32 / 0.2 pounds No No Adapter /

The Final Verdict

In conclusion, our list of the best drywall sanders in 2024 offers options for a variety of needs and preferences. Whether you're a professional contractor or a budget-conscious DIY enthusiast, there's a sander for you.

If dust control and durability are top priorities, Bravex Electric Drywall Sander stands out with its patented dust-proof structure and extended lifespan. For cordless convenience, Makita XLS01 18V Drywall Sander Kit and DeWalt 20V Max Drywall Sander Kit are excellent choices, offering different features and power options. If the minimal effort is a priority, then Festool Planex drywall sander is a good option. For affordability and functionality, the WEN 6369 Electric Drywall Sander strikes a balance, with variable speed and decent performance. If you prefer an orbital sander, the BLACK+DECKER Orbit Sander excels at achieving smooth finishes, especially in corners. Lastly, the Hyde 09165 Drywall Hand Sander is a lightweight and budget-friendly option for smaller projects.

Choose the sander that best suits your needs and enjoy smooth and flawless walls in your upcoming renovation project.

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